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The Australian Weighing Equipment Group Is Still Servicing During COVID-19.

During these uncertain times, one thing is certain: Our service doesn’t stop during Lockdown.

Australian Weighing Equipment or The AWE Group shows their continued commitment to providing quality and reliable Calibration service for Scales and Weighbridges with increased safety measures and health protocols in place to help keep the COVID-19 cases down. 

Regular calibration of your measuring device plays a huge role in the smooth functioning of your operations, as well as the profitability of your business. It is important to have your equipment checked even in the middle of the pandemic, or during a lockdown because the results of overlooking calibration doesn’t just involve increased production costs due to manufacturing errors- it can also lead to increased plant shutdowns and early breakage of equipment. 

In Need Of Weighing Equipment and Weighbridges Calibration Services? 

Our Technicians Follow These Protocols:

  • Getting tested regularly
  • Wearing of face masks
  • Wearing of new pairs of gloves at the start of every job
  • Remaining at a safe distance away from you and your family members
  • Observing contactless gestures
  • Using hand sanitizer in between jobs
  • Disinfecting all tools brought into the workspace

Preventive maintenance plays an important role in extending the life of your weighing scales. Choosing a reliable and trustworthy manufacturer to install and maintain your weighing equipment is also a big factor. If you have trained professionals that you can call anytime of the day who are observing safety measures and health protocols, you can avoid downtime and expensive emergency breakdowns. For questions regarding Calibration Services, talk to the Top Weighing Equipment Technicians in Australia, Australian Weighing EquipmentAt The AWE Group, we consider the cost of calibration as an investment for your business’ future. 

Sydney and NSW Office (1 300 044 044)

Queensland Office (07 3423 1388)

Victoria Office (+61) 3 9330 1011

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Scales in waste-to-energy plants

According to the Department of Industry, Science, Energy and Resources, Australia recorded above the scale of 67 million tonnes of waste per annul during 2016-2017

Now on the verge of being widely developed around the world is waste to energy technology. Created due to the massive amount of waste generated by human consumption on a daily basis, waste to energy technology uses all these waste to generate electricity. According to the Department of Industry, Science, Energy and Resources, Australia recorded above the scale of 67 million tonnes of waste per annul during 2016-2017, around half of which is recycled. This is why modern facilities around the country are supported and encouraged by the government to recover energy from waste as long as they promise to result in a positive outcome for everyone, including the environment. These plants use waste from landfills to create energy from the combustion of solid waste. They convert the waste used after recycling into electricity which supports several homes and industries. 

What Are The Advantages of Converting Waste to Energy?

  • This technology neutralizes the use of other energy sources which are non-renewable 
  • This technique helps avoid emissions of methane, the result when waste is disposed to a landfill

How Do Waste To Energy Plants Work?

To make sure that energy recovery protects human health and the air quality around it, waste plants are required to practice only the most reliable demonstration while using the best resources. 

Waste to energy technology consists of different types but perhaps the most popular is the mass-burn system. Another but less popular example is the one where MSW removes most of the noncombustible materials to produce refuse derived fuel (RDF). Even if there are several types of technology in generating energy, the process remains the same. This process consists of seven stages:

  1. After the waste is collected by garbage trucks, they are then dumped into a large pit.
  2. The waste will be dumped into a combustion chamber after they are grabbed by this huge claw on a crane.
  3. The burning process starts here. The waste or fuel is burned so that they can release heat.
  4. The heat produced turns water into steam in a boiler.
  5. This high-pressure steam then turns the blades of a generator to create electricity.
  6. Thanks to an air pollution control system, pollutants are removed from the combustion gas. After the pollutants are removed, they are released through a smoke stack.
  7. Lastly, ash is collected from the boiler and also from the air pollution control system.

Waste composition from different sources can be very different which is why input measurements, waste sources tracking and other processes require reliable equipment which can produce accurate measurement. Perhaps one of the most important ways to get the exact revenue from a facility are the gate fees.

This is another reason why it is extremely vital that the weighbridge you use in your facility provides accurate results, reliable measurements and can withstand the stress of your environment. Whatever your application, having the right weighbridge for your business is essential. Precise measurement on every truck transport is a necessity when it comes to the waste industry. If you have the correct equipment and machinery for waste management applications, you can accurately track waste collected, and monitor material recovery outputs and inputs.

Considering the kinds of substances and garbage materials that come in contact with garbage trucks and vehicles, it is highly advisable that the weighing scales be customized to prevent those harmful materials and wastes from destroying or harming your machinery and equipment. It is also important that waste collection scales are heavy-duty and can withstand harsh waste environments.

The AWE Group’s High-Quality Onboard Weighing Systems are also designed for Forklift Trucks to Skid Steers to Pallet Jacks and Trucks. We have Onboard Weighing Systems for operational efficiency and safety, complete with a choice of systems that offer varying accuracy, resolution and functionality.

Questions About Weighbridges?

weighbridge or truck scaling bridge they are known in US, we also providing weighbridge in Australia


Providing only the more advanced, reliable and most accurate waste management equipment, the AWE Group offers Crane Scales for sale and crane scales for hire. These crane scales give you the weight of an item while ensuring operators do not overload the crane or hoist. Weighing suspended heavy loads can be dangerous for your workers. To reduce these risks, crane scales are one of the safest equipment you can get.

Choosing a reliable and trustworthy manufacturer to install and maintain your weighing equipment is also a big factor. If you have trained professionals that you can call anytime of the day, you can avoid downtime and expensive emergency breakdowns. For questions regarding Calibration Services, talk to the Top Weighing Equipment Technicians in Australia, Australian Weighing Equipment.  At The AWE Group, we consider the cost of calibration as an investment for your business’ future. 

Sydney and NSW Office (1 300 044 044)

Queensland Office (07 3423 1388)

Victoria Office (+61) 3 9330 1011

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Industrial Weighing Scale Guide

Used for a variety of purposes in different industries including construction, agriculture, and healthcare, Industrial Weighing Scale are specifically designed to provide the highest possible accuracy and are normally used in very harsh environments. These industrial weighing scales provide reliable weighing guide for both commercial and non-commercial purposes.

Industrial Weighing Scales in AWE Group

What Benefits Can Industrial Weighing Scale Provide For You?

  • Quality Control: A company’s reputation and profits are built by high-quality service and excellent products. Failure to meet the standard quality due to poor quality materials and other production issues can compromise this reputation. This is where industrial weighing scales come to the rescue- ensuring that your final products meet the customer’s standards. Nothing more, and nothing less. 
  • Workflow Productivity and Efficiency: Industrial weighing scales are customizable depending on your needs. They can be programmed for specific portion sizes, some can record the amount of material as it goes through the equipment. Thanks to these features, your industrial weighing scales can function without interfering with your operations.

What Are The Different Types of Industrial Weighing Scales?

 

Bench Scale

Designed to fit on benches, bench scale don’t take up too much room with a range of 3-60kg. Bench scales can be Trade Approved or a Counting Scale, with models featuring a stainless steel platform, while others are washdown scales; perfect for the food or restaurants.

Counting Scale

Counting scales calculate the average weight of the product and then record its values. Counting scale also have the ability to store and printing the results. 

Check-Weigher

By law, every product you ship needs to reflect what is printed on your product label. Staying compliant means each package weighs equal to or greater than the product’s label weight. However, checking product weight for legal compliance can slow down production. Every second spent weighing, could be time spent packing and shipping. While there’s no magic solution currently to by-pass checkweighing, you can get your products out the door faster through the help of checkweighers.

Balance Scale

Designed to measure small increments in product in the sub-milligram range, these balance scales use a tuning fork to achieve high accuracy with 3 decimal places 410 g x 0.001g.

Mechanical Scale

Mechanical scales are perfect for explosive or wet environments where electrical usage is not a safe option.

Platform Scale

When it’s too heavy to lift onto a bench, Platform scale provide an ideal heavy duty platform solution for warehouses, and large stores where you need to deliver fast accurate weighing of bulk goods.

Crane Scale

Crane scales can be found at the ports and other industries of loading large cargo giving you the weight of an item while ensuring operators do not overload the crane or hoist.

Factors To Consider Before Purchasing An Industrial Weighing Scale:

 

  • Application– Determine how and where you are going to use the equipment.

  • Capacity– Know the quantities you will be weighing frequently.

  • Materials– Choose equipment made from a variety of materials in the market.

  • Surroundings– Know the type of surroundings and environment you will be using the scales in. 

  • Regulations– Make sure that your scales and procedures are in compliance with the industry regulations.

  • Cost– Choose the best scale based on your business needs and budget.

  • Maintenance and Calibration – Calibration of measuring devices has three purposes: It checks the accuracy of the instrument, determines the traceability of the measurement and it repairs the device if it is out of calibration. This usually involves a report provided by the calibration expert, showing the error in measurements of the measuring device before and after the calibration.

Why Do I Need To Calibrate Weighing Scales?

Checkweighers - AWE Group

 

Regular calibration of your measuring device plays a huge role in the smooth functioning of your operations, as well as the profitability of your business. It is easy to calculate the annual costs of the calibration process, including equipment and labor and conclude that calibration requires money to be spent. It is, however, difficult to calculate the costs of not calibrating enough, or making bad calibrations. If you want to avoid these unwanted and unnecessary costs, it naturally takes resources and investments to be made. 

It is extremely important to calibrate equipment to help assure accurate measurements and production of quality products with minimal errors and recalls. Thanks to calibration, any error or uncertainty of the measuring device is resolved by ensuring the accuracy of the test equipment.

Questions About Industrial Weighing Scales?

Mechanical Hanging Scale- AWE Group

 

Choosing a reliable and trustworthy manufacturer to install and maintain your weighing equipment is a huge factor. For accurate and high-quality industrial weighing scales, the AWE Group has a wide range of industrial weighing scale ranging from 100 mg to 500 tonnes in either Trade or Non-Trade designed to suit your specific application. For questions regarding Calibration Services, talk to the Top Weighing Equipment Technicians in Australia, Australian Weighing Equipment.  At The AWE Group, we consider the cost of calibration as an investment for your business’ future. 

Sydney and NSW Office (1 300 044 044)

Queensland Office (07 3423 1388)

Victoria Office (+61) 3 9330 101

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Your CNC Machining Guide: An Introduction To CNC Machining

What is CNC Machining?

In any industry nowadays, the use of precise parts created by machines such as custom-made parts from fabrications or raw materials are widely common ever since the Computer Numerical Control or CNC became popular in the latter half of the 20th century, forever changing the way machine shops operate.

CNC machining is one of the best accurate cutting tool nowadays.
Laser craft machine cutting plywood

Just like any other traditional machining, CNC Machining performs the same function. It has the same goal which is to remove a certain material through high speed, precision machines that use a wide variety of cutting tools to create the final design. This includes cutting, milling, drilling and more metal forming actions. The only difference that CNC Machining has over traditional machining is the fact that it is technologically advanced- instead of manual control, CNC Machining uses computer numerical control. Through pre-programmed software, CNC Machining can tell a specific machine that is connected to the software, the ways to extract a certain material from another block material. Thanks to the advanced technology which allows control and automation of machine tools, CNC Machining guides the operator in removing chunks of material from a specific workpiece. This applies to tons of materials including wood, metal, glass, and even plastics.

What Are The Benefits Of CNC Machining?

  • It is fast and efficient.

Thanks to CNC Machining, your CNC machine can be programmed to run for as long as 24 hour for the entire week with turnaround for components that can be as quick as one day. 

  • It is cost effective.

If the batch production and shipment of your components are properly designated, your business can minimize waste and inventory costs. A CNC machine can run non-stop which means that the process of loading and unloading of materials is automated. And since it only takes one operator to run several machines, your business can offset labour costs.

  • It is reliable and accurate.

A CNC machine’s speed, accuracy and precision cannot be matched by a normal human being as much as we try. This is especially important in environments with high production environments. Deadlines can be met within a short span of time including shipping and delivery.

  • It is broad and flexible.

A CNC machine can process a huge number of materials compared to other manufacturing processes in the market. A CNC machine gives designers the option to choose the best material based on their needs, all while considering the cost and amount.

CNC machining top notch technology in cutting different kinds of surfaces
Metallic detail of lathe machine over working surface

What Are The Processes Under CNC Machining?

  • Milling- An operation where the cutting tool rotates while removing chips from it.
  • Turning– The opposite of milling; instead of cutting, it is rotating.
  • Drilling- This means using the tip of the tool to produce a hole
  • Boring– This operation removes the material to form an accurately inner cavity in a workpiece.
  • Broaching–  Materials are removed with a series of shallow cuts.
  • Sawing– A narrow slit is carved in a workpiece using a blade.

Looking For A Reliable CNC Machining Supplier?

High speed CNC machining accurate cutting tool that can be used today. Visit Awe.com.au to get a quote!!!
CNC Laser cutting of metal close up, modern industrial technology. Small depth of field.

Leave it to the Top Weighing Equipment Technicians in Australia, Australian Weighing Equipment in providing the latest software and machinery for your business, including CNC Machining. The AWE Group has built a large customer base thanks to 40 years of experience and has established an excellent reputation when it comes to high quality CNC service. 

The AWE Group’s modern CNC’s give the capability for one hit machining of complex components- therefore eliminating all secondary operations. The AWE Group’s fixed head CNC benefits from quick set-up times for short production runs, all while keeping prices down on simpler high volume turned components The AWE Group also offers advice, development and prototyping and can work closely with clients to develop and turn your ideas into reality.

The AWE Group’s CNC Machining services include:

  • CNC Custom Fabrication
  • Parts Re-manufacturing / Reverse Engineering
  • Prototyping and Repairs
  • Welding (in-house and on-site)
  • Consulting Solutions for your Design and Fabrication Problems
  • Grinding
  • Plastic Injection Molding
  • Fabrication & Engineering
  • Press tooling

At the AWE Group, we consider the cost of CNC Machining as an investment for your business’ future. Talk to us:

Sydney and NSW Office (1 300 044 044)

Queensland Office (07 3423 1388)Victoria Office (+61) 3 9330 1011

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Identify Your Truck Mass Limit and Importance of weighbridge

 

Designed to measure heavy items at large weight intervals that is the importance of weighbridge, a weighbridge is most commonly used for weighing large vehicles such as trucks or rail containers or for checking incoming and outgoing vehicles. Used in industries such as mining and quarries, weighbridges have electronic monitors that display the weight of the vehicle to gain accurate measurements of the goods they contain. Other industries that use weighbridges are those where bulk movement occurs including iron and steel, agriculture, forestry, and construction. Through the help of the weighbridge, businesses and companies can buy or sell goods by charging customers by the weight of load supplied or delivered, and determine freight costs or other charges based on weight.

The function of the weighbridge is pretty straightforward, but the technology required to achieve the result is highly accurate, precise and innovative. Your weighbridge has the ability to give you a wealth of information to help your business monitor costs and expenses, control wastage and improve areas that need efficiencies which is why knowing how it works and getting the accuracy and reliability of a weighbridge is highly important. Inaccurate weighing could cause your business profit to dwindle or it could also cause loss of customers due to overcharging.

The Heavy Vehicle National Law (HVNL) provides General Mass Limits (GML), Concessional Mass Limits (CML) and Higher Mass Limits (HML) for heavy vehicles operating on the national road network to avoid issues and accidents caused by overloading. According to HVNL, the sheet below summarises the conditions for operating general access and restricted access vehicles, relating to axle mass and configurations. High productivity vehicles, such as B-doubles and HML vehicles are important to the efficiency of the freight task in Australia. The larger capacity of these vehicles also reduces the number of vehicles required to transport a given amount of freight.

 

NOTE: The information given in the charts below is a guide only and is subject to change at any time without notice. Source: Roads and Traffic Authority

 

Mass Limits for Standard Vehicles Self Propelled Vehicles

This is your reference  that you can use when weighing the vehicles.

 

Mass Limits for Trailers

 

This is the guides of the weigh limit of every vehicles according to axle configuration.
Note: The total mass of a combination other than a Road Train or B-double and any load must not exceed 42.5 tonnes. The loaded mass of a dog trailer or pig trailer must not exceed the loaded mass of the towing vehicle. Truck and dog trailer mass limits over 42.5 tonnes are available under Notice (General Class 3 Truck and Dog Trailer Combination Notice, 2001).

 

How Will A Weighbridge Help Me?

 

In Weighbridge will surely help you in your needs. Come and visit awe.com.au

 

A high-quality weighbridge is indeed an investment as the importance of a well-functioning weighbridge will highly affect your business operations. Most weighbridge operators and owners are aware that overloaded vehicles are a safety risk and the fines issued for overloading can be seriously damaging to your business, but what most of them don’t know is that overloading can also increase the wear and tear of vehicles, thus shortening their lives. Also, imagine how a weighbridge can prevent vehicle underloading, helping your business avoid lessened productivity whenever your trucks and vehicles leave your warehouse at less than full capacity. This is where weighbridge comes to the rescue- saving you loads of money by avoiding overloading (and underloading).

If your business owns a weighbridge that is used mainly for trade, then you must ensure that approval of the NMI has been made on your type of weighbridge, verification of your weighbridge has been done by a servicing licensee who will also check your weighbridge for repair or adjustment, operators are correctly and properly trained to conduct weight readings and that your weighbridge is in an excellent, working condition. It is important to know that for every equipment used for trade, it is the weighbridge owner who is responsible for ensuring that the Weights & Measures Act 1985 is followed. Failure to comply with these rules and regulations could lead to serious matters, such as prosecution. If you’re lucky, the worst scenario would be a memo to shut down operations until the weighbridge for trade use is repaired, re-calibrated and re-verified. But this could damage your business financially.

 

Questions About Weighbridges?

 

You can visit our website awe.com.au and we have 24/7 customer service that you can talk with.

 

Maximize your business operations and workforce productivity with the leading supplier of robust packaging and bulk handling equipment, Australian Weighing Equipment or The AWE Group. The AWE Group is the Top Weighing Equipment Technicians in Australia, and we consider the cost of equipment and machinery as an investment for your business’ future. Give us a call:

Sydney Office and NSW Office (1 300 044 044)

Queensland Office (07 3423 1388)

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Why An Onboard Weighing Is The Best When It Comes to Productivity

OnboardIsYourBestFriend

What Is An Onboard Weighing System and How Is It Important?

Onboard Weighing System means the ability to weigh a load in real time, mostly used in transportation devices. Onboard Weighing lets the drivers monitor the truck’s load without needing to transport the load to a scale while quickly recording the weight. Onboard Weighing System has various formats but most of them come with the use of sensors installed on the machines themselves which then triggers a pressure test allowing drivers to know the weight that is loaded into the machine. Thanks to the portability of an Onboard Weighing System, you will be able to weigh your truck’s load quickly and seamlessly wherever you are.

This is freightmate a analogue type weighing system

How Can An Onboard Weighing System Benefit My Business In Terms Of Productivity?

Any losses in your business results in an unwanted deduction on your profit. This is why investing in an Onboard Weighing System is extremely important especially if you’re running a transport or logistics company. With the help of an Weighing System, you will be able to improve your production flow and business processes which will ultimately benefit your business

  • Save A Lot Of Time 

In the world of business, time means money and having an Onboard Weighing System within your reach saves you A LOT of time. Through the help of an Onboard Weighing System, you can pick up your load, weigh it as it is being moved, and drop the stock at its destination. You can speed up your production flow in just one operation with less time and minimal operator effort- making your operation more productive, efficient and productive.

  • Avoid Unwanted Costs and Fines for Overloading

Without an Onboard Weighing System in your operation, chances of overloading (and under loading) incorrect loading will lead to a series of unexpected issues such as fuel cost increase, fines for overloading and other maintenance costs. Having an Weighing System also means you no longer have to pay weighbridge fees.

  • Meet The Requirements

Investing in an Onboard Weighing System will give you the assurance that you will always get the accurate weight quickly and it will not go over the required legal limits. Chain Of Responsibility is applicable for every industry that has to do with the loading, receiving or packing of products which means that you may be held liable for breaches.

The “Safe-Weigh” onboard weighing system is specially designed to handle Australian needs and conditions
  • Achieve Customer Satisfaction

An Onboard Weighing System gives assurance to every customer that incorrect measurements and weight will not occur under your company. This will then result in building customer trust in your products which eventually lead to customer loyalty.

  • Invest In Your Business

Little improvements can make a huge impact on your business. In an industry where the market is huge such as manufacturing, food processing and medical fields, quality, accuracy and trust is needed to stand out. Considering the costs that you will have to pay from legal action for damages that might be filed against you, the expenses for purchasing an Weighing Equipment is nothing in comparison. If you wish to establish long-term business relationships, then you need to invest in what will help your customers. Remember that the hidden costs and risks associated with unreliable machinery could be much higher than the cost of purchasing a new one. The cost of purchasing an Onboard Weighing System will definitely be a huge decision that any business needs to make. But these steps that you make today will certainly affect the long-term success of your business. 

Maximize your business operations and workforce productivity with the leading supplier of robust packaging and bulk handling equipment, Australian Weighing Equipment or The AWE Group. Weighing-on-the-go is accurate and easy with the AWE Group’s range of high-quality Onboard Weighing Systems designed for forklift trucks to skid steers to pallet jacks and trucks. The AWE Group has Onboard Weighing Systems for operational efficiency and safety, complete with a choice of systems that offer varying accuracy, resolution and functionality. The AWE Group is the Top Weighing Equipment Technicians in Australia, and we consider the cost of equipment and machinery as an investment for your business’ future. Give us a call:

Sydney Office and NSW Office (1 300 044 044)

Queensland Office (07 3423 1388)

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Keeping Your Scales Happy: A Guide To Weighing Scale Maintenance

Technician-calibrating-balance-scale

This weighing scales have the biggest role in any of industry. Come and visit we have different kinds of weighing scale

Considered as an integral part of any industry where weight plays a huge role in quality measures, weighing scales can be found in any facility, may it be manufacturing, medical, or waste management. Whether you own a retail business or an even bigger plant, it is extremely important to know all the basic things regarding weighing scales so you can maximize your investment. You can find a variation of industrial scales with different sizes, features and capacities, depending on one’s preference, but it is best to ensure that you choose a model that’s 100% compatible with your operations.

It is important to remember that buying a scale of the highest-quality with the most expensive price from a reliable manufacturer is a good decision. However, if you fail to maintain your weighing device, expect that your equipment won’t last long to serve your business. 

What Are The Advantages Of Servicing A Weighing Scale Regularly?

  • Improved productivity and equipment performance 
  • Eliminate the possibility of a downtime period 
  • Reduce risk of inaccurate reading
  • Minimize repetitive repairs and unwanted costs
  • Avoid permanent scale damage
  • Increase equipment life

What Are The Signs To Look Out For To Know If My Weighing Scale Needs Calibration?

Before booking a calibration service from your manufacturer, make sure that your scale really needs to be calibrated. Always pay attention to some important things that will help you determine if your weighing device needs to perform calibration. Here are some of the signs that will help along with some basic tips on maintaining weighing weighing scales in your commercial setting:

Different Weight Results in Different Areas

This is perhaps the most basic test to know the condition of your scale. It’s as simple as putting one item on different areas across the surface of your weighing device. Normally, you should be getting the same result or weight reading all throughout. If you are getting variations in different areas where you put the item, that is a sign that your scale needs calibration. Try performing the following troubleshooting steps by yourself, and if they don’t work, it is advisable to book a calibration service immediately:

  • First, make sure that all of the legs of your weighing scale are level.
  • Second, double check each leg. One of them might be screwed in too tight causing the load sensor to not work properly.
  • Lastly, make sure that nothing is rubbing up against your weighing scale and nothing is interfering with your scale platform.

The Weight Is Not Settling

If you try to weigh an item and you notice a changing reading that doesn’t settle and your weighing scale can’t settle on a final weight reading, you can perform the following troubleshooting steps below. However, inaccurate or unreliable weight results can be dangerous especially if your business operations highly depend on it. It is highly recommended to contact a trained professional to assist you. 

  • First, make sure your weighing scale is not placed on a vibrating surface or is exposed to some air currents which might contribute to weight not settling.
  • Second, plug your weighing scale into a clean power source and check every part to make sure that there are no nicks on the power cord that you’re using. Try unplugging the power cord to make sure that no pins are missing.
  • Some electronic devices such as mobile phones, computers, walkie-talkies and electric motors cause interference with selected weighing scales.  You can try to check first if all these electronic devices are turned off.

A Constant Zero

If you place an item on your weighing scale and the scale isn’t responding and there is no fluctuation, this is probably due to heavy-duty usage. A software glitch sometimes stops the scale from showcasing the correct weight reading. Here are a few troubleshooting steps that you can do to remedy this:

  • First, make sure that the shipping screws are completely removed from your weighing scale platform.
  • If you own a platform scale, check all of the legs, make sure that they are making contact with the floor.
  • Make sure that all of the legs are screwed in properly. Make sure that no stud is contacting the underside of your scale platform.

Questions About Scale Maintenance?

Do you have some question about weighing scales? Where to buy? Where at awe.com.au we have heavy duty scales that we can offer.

Preventive maintenance plays an important role in extending the life of your weighing scales. Choosing a reliable and trustworthy manufacturer to install and maintain your weighing equipment is also a big factor. If you have trained professionals that you can call anytime of the day, you can avoid downtime and expensive emergency breakdowns. For questions regarding Calibration Services, talk to the Top Weighing Equipment Technicians in Australia, Australian Weighing Equipment.  At The AWE Group, we consider the cost of calibration as an investment for your business’ future. 

Sydney and NSW Office (1 300 044 044)

Queensland Office (07 3423 1388)

Victoria Office (+61) 3 9330 1011

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Tips For Maintaining Packaging Line Equipment

PackagingandMachinery_AugerFillers_Vertical

When it comes to making sure that your packaging line equipment is running at peak performance, the key is being proactive- not reactive. A well-functioning, well-maintained equipment is an investment as it will serve your business for many years. In order to maximize this investment to the fullest, the best thing to do is to create the perfect right maintenance plan. Creating a maintenance plan for your packaging line equipment would prevent downtime, will reduce costs and will extend the life of your packaging line equipment. A maintenance plan also helps you in keeping an inventory of spare parts, and will help create a schedule for upgrades and maximize your company’s profits. With the correct maintenance practices, even the smallest companies with minimal maintenance staff will definitely reap these benefits and will maximize packaging line operation. If you want your company to minimize costs and maximize profits, here are the steps you need to take:

Vertical Auger Filler from Australian Weighing Equipment

Invest In Preventative Maintenance

If there’s one thing to remember, it’s that preventive maintenance is the number one strategy for a well-functioning and long-lasting packaging machine. After installation of your packaging line equipment, creating and developing a maintenance schedule is the next step to take. Scheduled maintenance is important because it prevents issues from happening before they even occur. It is all about planning downtime and listing necessary materials instead of being caught off guard when a breakdown occurs. Some parts of a machine inspection task include checking, monitoring and changing wear parts regularly and making sure that wear parts are kept in stock. You know what they say about Murphy’s Law- breakdowns usually happen during the worst possible time. Thanks to a scheduled maintenance visit, qualified and trained care personnel with mechanical or electrical abilities can check wear components, replace wear parts, lubricate your machine and prevent future mishaps from happening when you least expect it to.

Introduce Autonomous Maintenance Tasks

In line with a Preventive Maintenance Plan, your workers should be given a checklist of task-based activities that are done at regular intervals by equipped machine operators. These small yet incredibly helpful maintenance tasks assigned to your workers or operators must be performed on a daily, weekly, monthly or quarterly intervals. Some of the most common activities are basic cleaning and inspection. Through these maintenance tasks that they repeatedly do, your operators will become more familiar with the equipment. This way they can easily detect when something is not right with your packaging line equipment even before a technician visits. It is true when they say that your operators are your first line of defense. Your operators are usually the first to hear an unfamiliar noise, recognize unusual speed, experience undesirable motion and many other unexpected signals when something is wrong.

Keep Machinery Clean

One of the easiest things you can do to keep your  packaging line equipment running smoothly is to keep it clean and neat; remember that the cleaner the machine, the better it operates. Basic cleaning should include all mechanical parts of the  packaging line equipment and should be done every shift. Before cleaning, keep in mind to turn off your packaging line equipment and disconnect the power. Since there are a lot of filters and seals inside packaging line equipment, you should keep those working parts contamination-free and clean. The filters inside should also be inspected and changed regularly. If you have a huge building or a shed, this is where you should store huge machinery to avoid exposure to wind and a changing weather which can contribute to rusting and rotting.

Lubricate Frequently

Schedule of lubrication maintenance contributes in extending the life of huge machinery equipment and parts. As lubrication is known to be one of the most important of maintenance checks for packaging line equipment, it is essential to lubricate regularly. Keep an eye out for excess oil or grease build-up, and leaks around oil seals. It is also vital to use the correct lubricant for your packaging line equipment. Since there are various kinds of oil and grease depending on your equipment’s components, ask for recommendations from your supplier or manufacturer.

Replace Critical Spare Parts

When a breakdown happens to your machine, the last thing you want to do is wait for parts to be fabricated or shipped- it means money down the drain for your company. It is important that a strategy is in place to substitute wear parts. Some companies have products in stock to replace if they fail, but even those stock parts should be checked regularly. Remember that waiting even a single day for a spare part to be shipped to you can be expensive.

Choose A Reliable Manufacturer

Getting packaging line equipment from reliable, trust-worthy manufacturers can most definitely ensure that you receive the support and service you need to keep your equipment running and working smoothly. It is also helpful to pick a manufacturer who can provide installation and training to your workers in order to ensure that the production line is equipped and informed with the new equipment.

Packaging Machinery Calibration from Australian Weighing Equipment

Maximize your factory layout and packaging line equipment from the leading supplier of robust packaging and bulk handling equipment, Australian Weighing Equipment or The AWE Group. The AWE Group is the Top Weighing Equipment Technicians in Australia, and we consider the cost of equipment and machinery as an investment for your business’ future. Give us a call:

Sydney and NSW Office (1 300 044 044)

Queensland Office (07 3423 1388)

Victoria Office (+61) 3 9330 1011

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Benefits Of Testing The Cranes With Certified Test Masses

TestweightImages

If you have a newly-installed or recently-repaired crane, you may not realize yet the reasons why it needs to go through an inspection with certified test masses and what kind of crane test weights you need to use. You may think that taking an inspection is time-consuming, but the truth is, it takes longer to repair the same equipment if it breaks down. Equipment failure isn’t just time consuming, it will also bring a stop to the entire worksite operation. Regardless of the benefits that your cranes bring, there is a greater risk when proper precautions are failed to be made. You see, standard safety inspections are more than just for compliance to the law: they will make or break your business, and they are life-saving procedures.

This is the good benefits of testing the cranes, It my sounds time consuming but it will take longer when something break down.

What is Crane Testing?

An ocular inspection doesn’t put a check on everything when it comes to equipment, especially cranes. This is why cranes undergo a series of weight assessments so that a thorough evaluation can take place. The only way to really see the damaged or weak parts in a crane’s unnoticeable areas is when the crane is fully tested in a controlled and supervised environment. Pushing your crane to it’s maximum limit and capacity will show you its reliability and efficiency. Finding out your crane’s defects or weak points during this period is a precautionary measure to any malfunction that might occur while your workers are around. Crane Testing includes a load test where test weights are used to push the crane’s rated load limits as stated in the crane’s operations manual. This load test will use much heavier loads using test weights to guarantee its safety and reliability.

How Will Crane Testing With Certified Test Masses Benefit Me?

Like any other equipment, it’s nearly impossible to inspect a machine when it’s unladen. Hidden problems can only appear when it is functioning. Testing your crane with certified test masses provides you the following advantages:

  • Equipment Failure Avoidance

Minor issues could become major issues when left unresolved. Avoid costly repairs and stop of operation crane testing.

  • Law Compliance

The Occupational Safety and Health Administration handles load testing for overhead cranes (OSHA). Get some peace of mind knowing that your crane is safe, your workers are safe, and so is your business.

  • Improved Workplace Safety and Productivity

Making sure that your equipment is in proper working condition and your environment is a safe helps your workers to work to their fullest potential. Knowing that your crane is reliable and builds confidence in the worker’s ability to use the equipment.

  • Enhanced Knowledge On Equipment

During a crane test, useful information on how your crane works and what possible scenario during operations will be provided.

What Are The Advantages of Using Test Weights During Testing?

Australian Weighing Equipment or The Awe Group has the largest range of certified Hire Test Weights and support hardware in the Southern Hemisphere. They have access to over 240-Tonne of 1-Tonne certified masses covered by REG 13 certificates and a range of fully-calibrated weights from 1kg to 220 tonnes. This means you can achieve any weight permutation, or deal with the most complicated test load requirements.

  • Save Time

The AWE Group supplies test weights that are compact and easily transportable, so you get the weight you need in its position quickly. Smaller test weights can even be carried by hand by technicians.

  • Save Money

The AWE Group can give you easy access to Crane Testing Weights which can help speed up Crane Testing Process and  reduce downtime.

The AWE Group covers East Coast Australia so delivery of weights to any site in the country is possible. If you prefer to arrange for a pick up, they have full loading facilities to load your weights efficiently and safely with minimal fuss.Transport solutions include a door-to-door service using AWE’s purpose built test trucks. The AWE Group also has a large range of cradles, slings, chains and shackles for lifting masses. They design and manufacture a custom lifting-frame for your special requirement needs. For questions regarding Certified Test Weights For Hire, talk to the Top Weighing Equipment Technicians in Australia, Australian Weighing Equipment. 

Sydney and NSW Office (1 300 044 044)

Queensland Office (07 3423 1388)

Victoria Office (+61) 3 9330 1011

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Weighing Equipment Calibration:Why Do I Need It and How Will It Help Me?

Calibration

(Purpose, Importance and Benefits of Weighing Equipment Calibration)

In a constantly changing world where man-made things are found everywhere, have you ever stopped to wonder how the product you are using, or the service you are utilizing, depended on accurate measurements just to deliver the comfort, safety and reliability you need? Think about this whenever you use your phone or laptop, when driving your car or when you turn on the light in your room. Accuracy plays a much bigger role in this world than you can imagine.

However, the accuracy of equipment, specifically measuring devices, degrades over time. This could be caused by normal wear and tear; just like all other equipment which degrades over a long period of time, and some electric or mechanical factors caused by a risky manufacturing environment. This is where calibration comes to the rescue- improving the accuracy of the measuring device to improve product quality. 

This is why Weighing Equipment Calibration is very important because you need to see how accurate the instrument that you are using.
Test Weight Hire for Weighbridge Calibration

What Is Calibration And Why Is It Important?

Calibration is the process of comparing two measurement devices against each other and the documentation of this comparison. The device to be calibrated is compared against another device (often referred to as a calibrator) that has been calibrated making it more accurate with a traceable reference standard. Consider a digital thermometer that needs calibrating; to perform the calibration, a test instrument is attached to the digital thermometer and a voltage/force equivalent to the accurate temperature needed is applied to the digital thermometer. Once the result is recorded, the thermometer is then considered to be calibrated. 

Calibration of measuring devices has three purposes: It checks the accuracy of the instrument, determines the traceability of the measurement and it repairs the device if it is out of calibration. This usually involves a report provided by the calibration expert, showing the error in measurements of the measuring device before and after the calibration.

It is extremely important to calibrate equipment to help assure accurate measurements and production of quality products with minimal errors and recalls. Thanks to calibration, any error or uncertainty of the measuring device is resolved by ensuring the accuracy of the test equipment.

What Are The Benefits Of Weighing Equipment Calibration And How Will It Help Me?

Regular calibration of your measuring device plays a huge role in the smooth functioning of your operations, as well as the profitability of your business. It is easy to calculate the annual costs of the calibration process, including equipment and labor and conclude that calibration requires money to be spent. It is, however, difficult to calculate the costs of not calibrating enough, or making bad calibrations. If you want to avoid these unwanted and unnecessary costs, it naturally takes resources and investments to be made. 

  • Profitability

Your business’ profit can be increased by either increasing revenues or cutting costs; calibration helps do both. By providing quality products and services with good accuracy in measurements, your company gets great customer reviews and loyal customers resulting in increased revenue. By reducing production errors and recalls, calibration also helps cut costs.

  • Product Quality

To prove that your final product is of the highest quality, various measurements are needed to be performed during the manufacturing process. These measurements need to be maintained and continuously proven accurate with regular calibrations. In some industries, any error in the measurements will cause direct error in the money transfer so the accuracy of specific measurements are of critical importance. With amounts of money transfers so large, it is often easy to justify making investments for accurate measurements and a reliable calibration process. 

  • Safety

Calibration allows you to get reliable and accurate numbers for safety purposes. This is especially important when you are measuring electric currents, or mixing explosive chemicals wherein even the smallest changes to your numbers can rapidly put your staff in danger. 

  • Production Efficiency and Equipment Maintenance

Through calibration, the life of measuring devices is extended. Imagine how the parts of a scale become imbalanced and misaligned over time, if not calibrated, the scale can fail unexpectedly which makes it even harder and more expensive to purchase a new one. Accurate measuring, brought by regular calibration  is perhaps the most effective way of averting costly repairs or even claims for damages. Problems can be proactively resolved during normal maintenance times rather than waiting for failures to occur, which can eventually cause production shutdowns. 

  • Improved Compliance With Regulations

If you’re looking for more reasons to require calibration services, think about the regulations you need to obey and the quality systems you need to follow. Aside from your company’s quality system, you need to include Environmental responsibility and various regulations and standards.

What Happens If I Don’t Calibrate?

The results of overlooking calibration doesn’t just involve increased production costs due to manufacturing errors, it can also lead to increased plant shutdowns and early breakage of equipment. Take a look at the sample situations below that you might experience, and hopefully avoid through calibration:

  • Poor product quality and Loss of reputation 
  • Safety risks for employees and customers 
  • Unexpected downtime 
  • Economic losses
  • Failure to meet the quality system 
  • Failure in meeting the regulations (license to operate might get revoked)

Considering the costs that you will have to pay from legal action for damages that might be filed against you, the expenses for proper calibration and adjustment are nothing in comparison. If you wish to establish long-term business relationships, then you need to regularly calibrate your equipment.

How Often Do I Need To Calibrate?

Most equipment manufacturers provide a recommendation for the measurement device’s calibration period. However, calibration is also advised when: 

  • A mechanical or electrical shock unexpectedly happened
  • A routine for calibration is established, such as periodically (annually, quarterly, monthly)

The importance of calibration only grows as the days pass. The further we push technology, the more accurate measurements need to be and the greater the significance of calibration. Remember that the hidden costs and risks associated with measuring devices that are not calibrated regularly could be much higher than the cost of calibration itself. It is highly recommended that the measuring instruments are calibrated regularly by a trusted and reliable company. For questions regarding Calibration Services, talk to the Top Weighing Equipment Technicians in Australia, Australian Weighing Equipment. At The AWE Group, we consider the cost of calibration as an investment for your business’ future. 

Sydney and NSW Office (1 300 044 044)

Queensland Office (07 3423 1388)

Victoria Office (03 9330 1011)